New multi-speed electric vehicle transmission improves EV performance and range
Tuesday, September 6th, 2011A new prototype multi-speed transmission for electric vehicles (EVs) has begun “on-road” testing with a European vehicle manufacturer. The prototype has been designed and manufactured by Italian drivetrain specialist Oerlikon Graziano with British control specialist Vocis.
EV producers have traditionally used a single transmission gear ratio, due to the wide operating range of a typical electric motor, which provides maximum torque from zero RPM. However, Richard Taylor, Vocis Technical Director, said,”Electric motor efficiency drops off at low load levels and towards the extremes of speed. Multiple gear ratios with electronic control allow the motor to be kept in the region of greatest efficiency for a much higher proportion of the time, allowing significant range extension”.
The heart of the new transmission is a concept based on the same principles similar to those used in a DCT transmission (dual-clutch transmission), however unlike most EV powertrains which use a single e-machine (motor/generator), the Vocis multi-speed transmission works with two small e-machines, each with their own independently controlled shaft.
Although the unit weighs more than the conventional single-speed transmission,Vocis thinks the simplicity of the system will be attractive to EV motor manufacturers as there may well be a reduction in the amount of heavy batteries the vehicle will need. The system is also readily scalable, including the number of ratios, so it can also be applied to a diverse range of vehicles i.e. cars, light commercial vans, etc.













